Understanding Superforming
One of our strengths is the unique design capabilities we implement for SPF. We strive to collaborate with our customer during the design phase to ensure the desired end result is accomplished. Whether it be from a multi-piece assembly turned into a single forming to a weight reduction exercise, utilizing our SPF technology helps achieve an array of solutions for your needs.
All tooling is design engineered in-house, utilizing Catia V5 as well as tool proving through our Finite Element Analysis Software (PAM-STAMP) ensuring feasibility of part before even entering the press!
This enables Superform to produce parts and minimize tooling costs at a fraction of the time and price compared to conventional tool stamping dies.
Our Process
Superform USA specializes in a variety of forming processes ranging from Cavity, Bubble, Diaphragm to
Back Pressure forming. Across all techniques, we follow the following method:
- A metal sheet is clamped and heated in a hot press.
- A single-surface tool is used to force the sheet against the tool surface to provide the required shape.
- Part is subsequently trimmed and other value-added processes incorporated as required.
This process is derived from one of our key strengths, which is the unique design capabilities we possess for SPF. We strive to work with our customers during the design phase to ensure the desired end result
is accomplished. Whether it be from a multi-piece assembly turned into a single forming to a weight reduction exercise, utilizing our SPF technology helps achieve an array of solutions for your needs.
All tooling is design engineered in-house, utilizing Catia V5 as well as tool proofing through our Finite Element Analysis Software (PAM-STAMP) ensuring feasibility of parts before entering the press! This enables Superform to produce parts and minimize tooling costs at a fraction of the time and price compared to conventional tool stamping dies.
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Our Capabilities
Superform USA's equipment and process capabilities include:
- Five computer controlled Superplastic Forming Presses
- Three CNC 5 axis machining centers
- Prima Industries Optima Laser Trim center
- Chemical Cleaning System
- Welding Operation
- Detail Product Assembly
- CATIA and Mastercam seats
- PAM-STAMP forming simulation software
- Inspection System including two 6-axis ROMER arms with Verisurf inspection software and a
- Horizontal Arm CMM.
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Our Products
Waffle Structures
ATV Panels for Space Station
Waffle Structures
Lightweight, strong, and stiff structural components
Nacelle Panels
ATV Panels for Space Station
Waffle Structures
Streamlined aerodynamic covers for aircraft engines
ATV Panels for Space Station
ATV Panels for Space Station
ATV Panels for Space Station
Spacecraft panels for structural integrity
Winglet Leading Edge
ATV Panels for Space Station
ATV Panels for Space Station
Aerodynamic wing tip components for fuel efficiency